New York Low Pressure Boiler COF Practice

At what percentage should a boiler be hydrostatically tested?

1. 120%

2. 130%

3. 140%

4. 150%

The correct answer is: 150%

Hydrostatically testing a boiler involves filling it with water and pressurizing it to check for leaks and ensure its structural integrity. The typical industry standard for hydrostatic testing pressures is 150% of the boiler’s maximum allowable working pressure (MAWP). This ensures that the boiler can withstand pressures beyond its normal operating conditions without failure. By testing at this elevated pressure, operators can identify potential weaknesses or defects that could lead to problems during regular operation. The purpose is not only to ensure safety but also to prolong the life of the boiler by identifying issues before they result in a catastrophic failure. Therefore, hydrostatic testing at 150% of the MAWP is a critical practice for ensuring the safety and reliability of the boiler.